Cambridge EnerTech’s

Advanced Battery Manufacturing Production

Maximizing Production Efficiency & Quality to Deliver on Global Demand

December 11-12, 2024

 

Wednesday, December 11

PLENARY KEYNOTE

10:55 am

Chairperson's Remarks

Craig Wohlers, General Manager, Cambridge EnerTech

11:00 am

How GM Is Driving Battery Development and Enabling an All-EV Future

Kurt Kelty, Vice President, Battery Cell & Pack, General Motors

GM has established a foundation to accelerate the investment in and development of battery technology with a robust supply chain to support its growth over the next decade. In this talk, Kurt will discuss GM’s strategies for investing in new technologies and how its in-house capabilities enhance those efforts, with an overview and rationale behind key investments made to date. He will also provide insights on the company’s approach and significant milestones moving forward.

11:20 am

Steps to Increase EV Sales with V2G Enabled Battery Packs

Anil Paryani, Executive Engineering Director, Advanced EV Program, Ford

Electricity prices are rising faster than gasoline. Simultaneously, clean solar energy is becoming available but remains underutilized. EV sales growth is flat. Why not charge EVs with excessive solar and then support the grid in times of challenge? Government policy and battery cycle life hinder the rollout of existing vehicle-to-grid (V2G) technology. This paper explores necessary electricity price changes and battery cycle life requirements needed to increase EV sales growth.

11:40 am

How Redwood Materials Is Building a Sustainable Battery Supply Chain

Colin Campbell, CTO, Redwood Materials

Redwood Materials is building a domestic supply chain for battery materials that reduces the environmental impact, costs, and supply chain risks of lithium-ion batteries. With the rise of electric vehicles and clean energy technologies comes both a challenge and opportunity to recover these materials, which can be nearly infinitely reused, to sustainably build tomorrow’s lithium-ion batteries. In his talk, Colin will discuss Redwood’s technology and commercial strategy, highlighting the company’s Nevada campus which today is recycling the equivalent of 250,000 EVs worth of material a year and manufacturing cathode active material in the U.S. for the first time.

12:00 pm MODERATED Q&A:

Session Wrap-Up

PANEL MODERATOR:

Craig Wohlers, General Manager, Cambridge EnerTech

PANELISTS:

Kurt Kelty, Vice President, Battery Cell & Pack, General Motors

Anil Paryani, Executive Engineering Director, Advanced EV Program, Ford

Colin Campbell, CTO, Redwood Materials

12:15 pmRoaming Networking Lunch in the Exhibit Hall

1:15 pmDessert Break in the Exhibit Hall with Poster Viewing (Sponsorship Opportunity Available)

SCALING GLOBAL BATTERY PRODUCTION

2:00 pm

Organizer's Remarks

Craig Wohlers, General Manager, Cambridge EnerTech

2:05 pm

Chairperson's Remarks

Michael Collarin, Senior Mechanical Engineer, Gresham Smith

2:10 pm

FEATURED PRESENTATION: LG, Leading the Battery Expansion in North America

Robert Lee, Corporate Executive Vice President and Head of North America, LG Energy Solution

LG Energy Solution is the leading lithium-ion battery manufacturer, working with the top OEMs globally in transforming the automobile industry. The market for EVs is expanding rapidly, driven by both consumer demand and regulatory incentives. In North America, there are unprecedented levels of investment to support EVs, by both OEMs and battery manufacturers. This presentation will discuss market growth projections, announced expansion plans, and the challenges ahead.

2:30 pm

Development of High-Voltage, High-Energy-Density LNMO/Si Solid-State Li-ion Batteries: From R&D to Scale-Up Manufacturing

Tim Lin, PhD, CTO and Founder, Solid Energies

Integrating a high-voltage spinel LNMO cathode, a high-capacity Si anode, and a high-ionic-conductivity polymer composite solid-state electrolyte (SSE) presents a compelling avenue for advancing the development of high-performance, low-cost solid-state Li-ion batteries (SSLiBs). This novel class of LNMO/Si-based SSLiB cell will be featured with high operation voltage (4.7V vs. the state-of-the-art of 3.7V) high energy density (350-450 Wh/kg vs. the state-of-the-art of 250 Wh/kg), excellent safety, and a wide operation temperature range. In addition, this class of LNMO/Si SSLiB cells can be produced with a cost-effective, scalable process that is compatible with the existing Li-ion battery production lines. This presentation will review recent advancements in LNMO/Si SSLiB technology and related challenging issues so far encountered, highlighting the progress having been made in Solid Energies Inc (SEI) including R&D and technical commercialization geared toward scaled-up manufacturing.

2:50 pm

Building a (Li-)Bridge: Revolutionizing the U.S. Battery Supply Chain

Christina Lampe-Onnerud, PhD, Founder and CEO, Cadenza Innovation

Li-Bridge, a public-private alliance convened by the U.S. DOE and managed by Argonne National Laboratory, outlined steps for the U.S. to double annual lithium-battery revenues to $33 billion and provide 100,000 jobs by 2030. An industry-first battery collaboration, Li-Bridge delivered its action plan in the report, “Building a Robust and Resilient U.S. Lithium Battery Supply Chain,” which includes 26 recommended actions to bolster the domestic lithium battery industry.

3:10 pm MODERATED Q&A:

Session Wrap-Up

PANEL MODERATOR:

Michael Collarin, Senior Mechanical Engineer, Gresham Smith

PANELISTS:

Robert Lee, Corporate Executive Vice President and Head of North America, LG Energy Solution

Tim Lin, PhD, CTO and Founder, Solid Energies

Christina Lampe-Onnerud, PhD, Founder and CEO, Cadenza Innovation

3:25 pmRefreshment Break in the Exhibit Hall with Poster Viewing (Sponsorship Opportunity Available)

4:10 pm

Evolution & Future Possibilities of Asian Advanced LIB Manufacturing and Production 

Mark Lu, PhD, Senior Industrial Analyst, Industrial Economics & Knowledge Center, Industrial Technology Research Institute

Asian LIB manufacturers are used to satisfy end-customer needs to improve their battery production to actively invest in the European and American markets. This presentation will give you the analysis of the integration trend of battery cell manufacturing equipment, how the new composite battery materials affects the LIB manufacturing process, various efforts to reduce carbon emission production, and the development of Chinese rapidly emerging semi-solid battery in situ solidification.

4:30 pm

Utilizing State and Local Government Resources: What to Know before You Grow

Nathaniel Dick, Business Development Manager, Economic Development Partnership of North Carolina EDPNC

Economic developers play a crucial role in the growth and success of new and established companies by providing a comprehensive range of support services designed to foster innovation, competitiveness, and sustainability. These support services are employed on the state and local government level to assist growing businesses, including financial support, regulatory guidance, infrastructure development, and community engagement. This talk will cover the free resources available on the state and local economic development level for companies by diving into site selection timelines, workforce development programs, nondiscretionary/discretionary incentives, and realistic expectations.

4:50 pm

Successful Scale-Up of Gigafactories to Optimize Cost and Weather-Demand Fluctuations

Hany Ahmed, PhD, Expert Engagement Manager, McKinsey & Company

With evolving demand for mobility driven by passenger vehicles in North America, it is critical to install the necessary giga factory capacity to meet demand. However, demand fluctuations would require the capability to: (i) deliver capex projects at lower costs and (ii) to be able to scale to demand as needed. This talk will share a perspective on building giga factory capacity to optimize cost structure in an un-certain market demand while maintaining the capability to scale up.

5:10 pm Learning to Listen: Pitfalls to Avoid & Opportunities to Thrive Using ML in Battery Metrology

Nicolina Nanni, Head of Product, Liminal

There is a pressing need for novel inspection methods and advanced data utilization strategies as battery demand and production grow rapidly. This talk will focus on some of the challenges and learnings around introducing machine learning-based inspection solutions into battery manufacturing.

5:30 pm MODERATED Q&A:

Session Wrap-Up

PANEL MODERATOR:

Michael Collarin, Senior Mechanical Engineer, Gresham Smith

PANELISTS:

Mark Lu, PhD, Senior Industrial Analyst, Industrial Economics & Knowledge Center, Industrial Technology Research Institute

Nathaniel Dick, Business Development Manager, Economic Development Partnership of North Carolina EDPNC

Hany Ahmed, PhD, Expert Engagement Manager, McKinsey & Company

Nicolina Nanni, Head of Product, Liminal

5:50 pmClose of Day

Thursday, December 12

8:00 amRegistration and Morning Coffee

SCALING GLOBAL BATTERY PRODUCTION

8:35 am

Chairperson's Remarks

Nathaniel Dick, Business Development Manager, Economic Development Partnership of North Carolina EDPNC

8:40 am The Application of Composite Current Collectors in Lithium-ion Battery Manufacturing Production

Jack Xia, Director of Materials Research, Nanopore Innovative Materials

As a novel type of battery material, composite current collectors have progressed from laboratory development to large-scale industrialization. They have garnered significant attention from battery manufacturers due to their ability to enhance battery safety during mechanical abuse, improved energy density, and reduced usage of metal resources. However, because the physical properties of composite current collectors lie between conventional metal foils and plastic films, corresponding adjustments are necessary in battery production processes such as coating, calendering, tab welding, etc. This presentation will share Nanopore's experiences in the research, development, and production of composite current collectors, as well as their application in downstream process of battery industries. Furthermore, we will provide a novel interpretation of the safety improvement mechanisms of composite current collectors during mechanical abuse.

9:00 am

Binder Materials for Fast Charging and High Energy Density Anode

Shoudai Kurosumi, Sr Engineer High Performance Chemicals Dev, Applications R&D, ENEOS Materials Corp

ENEOS Materials Corporation is a manufacturer of binder materials for lithium ion battery and has a large variety of binder products for anode, cathode and solid state battery. Currently, the improvements of fast charging performance and high energy density are drawing strong attention for the market expansion of electric vehicles. This presentation will show anode binder products for these technical demands and the improvement mechanism from the aspects of the binder and electrode properties.

9:20 am Battery Manufacturing Excellence: Closing the Loop on Safety, Efficiency, and Quality

JR Klein, Battery Technology Manufacturing Specialist | Driving Innovation in Energy Storage, Honeywell

Battery manufacturers are faced with many challenges on their journey to mass production: from the day-to-day reality of operations, to detecting and preventing safety events, and ensuring a reliable supply of materials. Manufacturing inefficiencies can contribute to low yields which often correlate to safety-related defects. All layers of the manufacturing operating system need to work seamlessly from the hardware on the plant floor to the corrective actions in the quality system to achieve battery manufacturing excellence. Join this session to learn how Honeywell is able to vertically integrate data into insight and build a closed loop adaptive system for safe, efficient and high-quality battery production.

9:40 am

Powering-Up EV Battery Plant Design

Michael Collarin, Senior Mechanical Engineer, Gresham Smith

Johnathan Woodside, Mechanical Engineer, Gresham Smith

In the fast-paced world of electric vehicle (EV) battery manufacturing, the urgency to build more plants often leads to ambitious and challenging timelines. Fulfilling these rigid deadlines demands a meticulous approach and attention to detail from the design team. When embarking on the design of an EV battery manufacturing plant, particularly with a focus on mechanical systems, it's crucial to lay a foundation for success through a forward-thinking approach. This involves moving beyond the immediate urge to build, instead adopting a holistic perspective that maintains a steadfast focus on the final goal. Before diving into the complex design of these crucial mechanical systems, there are several key factors, identified by Gresham Smith from experience in designing multiple EV battery production facilities, which demand careful consideration and integration into the planning process.These considerations include understanding stakeholder expectations, proactive planning for all facility spaces, awareness of the numerous variables involved, and incorporating redundancy and optimization through constant design improvement.This presentation will examine these key mechanical system considerations in detail, emphasizing their role in differentiating a successful project from one with setbacks that could potentially prolong a project timeline significantly.

10:00 am GigaFab's in the U.S.—Are You Ready?

Klaus Eberhardt, Sr Dir Technology Mgmt, ATF, Exyte Central Europe GmbH

Speed (time-to-market) and cost competitiveness are the key factors for battery cell manufacturing in the EV market in North America. To win in the market and lead in the EV battery industry, the battery manufacturers should have both speed and cost competitiveness.

The presentation will, firstly, highlight the challenges and obstacles of EV battery gigafactory facility development, and secondly, analyze both reason and consequences of those challenges & obstacles. Finally, the presentation will share suggested solutions for EV battery cell manufacturers to overcome the challenges in the EV battery market.

10:20 am MODERATED Q&A:

Session Wrap-Up

PANEL MODERATOR:

Nathaniel Dick, Business Development Manager, Economic Development Partnership of North Carolina EDPNC

PANELISTS:

Jack Xia, Director of Materials Research, Nanopore Innovative Materials

Shoudai Kurosumi, Sr Engineer High Performance Chemicals Dev, Applications R&D, ENEOS Materials Corp

Michael Collarin, Senior Mechanical Engineer, Gresham Smith

Johnathan Woodside, Mechanical Engineer, Gresham Smith

Klaus Eberhardt, Sr Dir Technology Mgmt, ATF, Exyte Central Europe GmbH

10:45 amCoffee & Bagel Break in the Exhibit Hall with Poster Viewing (Sponsorship Opportunity Available)

12:10 pm

Lessons Learned from 10 Years of Gigafactory Design Projects

Eric Boschert, Battery Manufacturing Expert, Jacobs Engineering

Accelerated gigafactory design and construction projects are underway across the globe to support the transition to electrification. Our experienced project managers share their knowledge in fast track permitting, design and construction management for battery cell, EV, and photovoltaic manufacturing. We'll discuss key pitfalls to avoid in order to stay on schedule and control costs, with real examples based on gigafactory projects in North America and Europe completed by Jacobs Engineering.

12:30 pm

SiFAB—An Advanced Fiber-Based Silicon Anode Material Designed for Performance and Scalability

Cameron Peebles, PhD, Battery Technical Manager, Alkegen

To address the major remaining challenges (ie, fast charge, energy density) of lithium-ion batteries, advanced anode technologies, such as silicon, are necessary. SiFAB is an advanced fiber-based silicon anode material, which has been engineered to provide internal microporosity in the fiber. Alkegen is a vertically integrated company and as such controls all aspects of the production, hence has more levers to use to manufacture our SiFAB anode material. This makes SiFAB a unique silicon active material that can be “tuned” for specific performance metrics (ie, cell energy density, cell rate capability, cell cycle life). This talk will focus on how Alkegen’s SiFAB silicon anode active material can address various market needs in the US and beyond.

12:50 pm MODERATED Q&A:

Session Wrap-Up

PANEL MODERATOR:

Nathaniel Dick, Business Development Manager, Economic Development Partnership of North Carolina EDPNC

PANELISTS:

Eric Boschert, Battery Manufacturing Expert, Jacobs Engineering

Cameron Peebles, PhD, Battery Technical Manager, Alkegen

1:05 pmCasual Networking Lunch

SCALING GLOBAL BATTERY PRODUCTION

2:15 pm

Chairperson's Remarks

Cameron Peebles, PhD, Battery Technical Manager, Alkegen

2:20 pm

What 110+ Battery Lines Taught Us About Design for Manufacturing

Cameron Bruce, Director of Engineering, ATS Automation

What is the Design for Manufacturing (DfM) methodology, and how can it be applied throughout the EV battery production lifecycle? In this session, we’ll outline Design for Manufacturing, and discuss its advantages for designing and building battery production lines that factor in costs, quality, and timelines in the face of market shifts, supply chain disruptions, regulatory changes, and emerging battery technologies.

INNOVATION IN R&D AND SOFTWARE DEVELOPMENT FOR MANUFACTURING

2:40 pm

Software-Defined Imaging: AI Visual Inspection for Improved Quality & Yield

Keven Wang, Co-Founder & CEO, UnitX

Battery defects have a severe impact on function, performance, and safety. Defects can lead to yield-loss and safety recalls. The knowhow of critical defects and their consequences is important to battery manufacturing, especially as they ramp up production volume. In this talk, we will cover major defects in the battery manufacturing process, and ways to illuminate and detect them.

3:00 pm MODERATED Q&A:

Session Wrap-Up

PANEL MODERATOR:

Cameron Peebles, PhD, Battery Technical Manager, Alkegen

PANELISTS:

Cameron Bruce, Director of Engineering, ATS Automation

Keven Wang, Co-Founder & CEO, UnitX

3:35 pmSession Break

CLOSING PLENARY PANEL DISCUSSION

3:45 pm PANEL DISCUSSION:

U.S. Post Election EV Landscape: Opportunities & Illusions

PANEL MODERATOR:

Christina Lampe-Onnerud, PhD, Founder and CEO, Cadenza Innovation

With the turbulent U.S. presidential elections now over, what are the implications for the global battery industry and what are the prospects for growth going forward. As the world transitions to electrification, many challenges and market corrections lay ahead. This panel of experts will discuss forecasts and insights about opportunities, challenges, barriers, and key factors shaping the EV roadmap and where the industry is going in the near and long term.

PANELISTS:

Tobias Glossmann, Principal Systems Engineer, HV Battery Research and Test Lab, Mercedes-Benz Research and Development North America

Ahmad Pesaran, PhD, Chief Energy Storage Engineer, National Renewable Energy Laboratory

Michael Sanders, Senior Advisor, Energy, Avicenne Energy

Mark Lu, PhD, Senior Industrial Analyst, Industrial Economics & Knowledge Center, Industrial Technology Research Institute

4:45 pmClose of Conference






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Battery Chemistries for Automotive Applications - Part 1
Battery Chemistries for Automotive Applications - Part 2