Cambridge EnerTech’s

EV Fast Charging & Infrastructure

A Global Roadmap to Powering an Anxiety-Free EV Charging Future

December 10-11, 2024

 

Monday, December 9

7:00 amRegistration Open until 4:30 pm

8:30 am- 4:30 pm Conference Tutorials

Choose from 16 tutorials to maximize your networking and educational opportunities

Tuesday, December 10

7:30 amRegistration and Morning Coffee

EV INFRASTRUCTURE ROADMAP

8:30 am

Organizer's Remarks

Ian Murray, Associate Conference Producer, Cambridge EnerTech

8:35 am

Chairperson's Remarks

Brian Sisk, PhD, CTO, Sepion Technologies

8:40 am FEATURED PRESENTATION:

North American Fast Charging Infrastructure Expansion: The Roadmap to Driving ZEV Adoption

Jeff Samalot, Public Network Product Manager, Electrify America

Since 2018, Electrify America has enabled EV ownership by building a robust network of Hyper-Fast chargers. With 10 million+ customer charging sessions on the Electrify America network in 2023, it is critical to meet current and future needs of EV drivers. This presentation explores the company’s efforts to meet the growing need through future expansion and initiatives intended to increase charger availability and drive positive customer experiences around public charging.

9:00 am

EV Highway Charging Infrastructure Development—Where Are We 3 Years In?

Michael Maten, Director, EV Policy & Regulatory Affairs, General Motors

Reliable, near-ubiquitous charging infrastructure is necessary to support wide-scale EV deployment. The NEVI (National Electric Vehicle Infrastructure) program, which was enacted by the DoT in November 2021, is now in full swing. NEVI provides funding to states to strategically deploy electric vehicle (EV) charging stations and to establish an interconnected network to facilitate data collection, access, and reliability. In addition, the EV charging technology continues to evolve—the largest development in this space is the agreement of all OEMs to design to one standard (J3400 or NACS) in the future. There is also ongoing evolution on the site host side as business models start to take shape throughout the value chain (EV charging, hardware, maintenance, etc.). What is the current state and how are all these pieces fitting together to create a viable experience for customers and a viable business proposition for industry participants? What do the next 1-2 years look like, and what are the key developments in technology and policy that will help get us to where we want to go?

9:20 am

State of Charge—Current Efforts for Cybersecurity Research within the EV Ecosystem

Cameron Mott, Section Manager - Cyber Physical Systems, Southwest Research Institute

As the Electric Vehicle (EV) ecosystem expands, robust cybersecurity is essential to protect users and infrastructure. This presentation highlights current efforts and research by Southwest Research Institute (SwRI) to secure the EV charging ecosystem. Key priorities for the EV industry include cybersecurity risk management, vehicle penetration testing, EVSE security, PKI implementations, and secure architecture design. By fostering collaboration and advancing research, the industry can enhance the EV ecosystem's cybersecurity.

9:40 am MODERATED Q&A:

Session Wrap-Up

PANEL MODERATOR:

Brian Sisk, PhD, CTO, Sepion Technologies

PANELISTS:

Jeff Samalot, Public Network Product Manager, Electrify America

Michael Maten, Director, EV Policy & Regulatory Affairs, General Motors

Cameron Mott, Section Manager - Cyber Physical Systems, Southwest Research Institute

10:00 amGrand Opening Coffee Break in the Exhibit Hall with Poster Viewing (Sponsorship Opportunity Available)

DRIVING INFRASTRUCTURE EXPANSION AND POLICY

10:40 am

The Politicization of Electric Vehicles and Implications on Charging Infrastructure

Erin Sowerby, Principal, Roland Berger

The Biden administration pushed through a surprising number of climate friendly policies through a closely divided congress, including funding for EVs and charging infrastructure. President-Elect Trump’s rhetoric has increasingly politicized electric vehicles, bringing them into the culture wars. A Trump administration, on its own or supported by friendly congress, could pull back much of the funding passed by congress either through full repeal or through executive action—a death by a thousand cuts. Blue states could respond with more state support, leading to an even more bifurcated market between blue and red states.

HIGH SPECIFIC ENERGY CELL DESIGN

11:00 am

Metallized Plastic Current Collectors & All Ceramic Separators in High Specific Energy Cell Designs

Eric Darcy, PhD, Battery Technical Discipline Lead, Power Systems, NASA Johnson Space Center

Metallized polymer current collectors (MPCC) for the cathode have been demonstrated to consistently isolate internal short circuits caused by nail penetration in 18650 and 21700 cells that achieve up to 250 Wh/kg. High speed radiography and post test tomography indicate a fusible mechanism for the collector at the interface of the short that cause an electrical isolation or high impedance path for the active cathode material involved in the short from the rest of the jellyroll. Numerous design trials by Coulometrics indicate that an all-ceramic separator is required for the safety function of the MPCC to work in cells designs > 265 Wh/kg. Nail penetration tests of these cell designs with all-ceramic and ceramic coated separators with high speed radiography indicate the benefits of the all-ceramic boehmite separator. However, more design and testing improvements are needed to demonstrate similar internal short consistency as with the < 250 Wh/kg cell designs.

11:20 am MODERATED Q&A:

Session Wrap-Up

PANEL MODERATOR:

Brian Sisk, PhD, CTO, Sepion Technologies

PANELISTS:

Erin Sowerby, Principal, Roland Berger

Eric Darcy, PhD, Battery Technical Discipline Lead, Power Systems, NASA Johnson Space Center

12:00 pmRoaming Networking Lunch in the Exhibit Hall

12:30 pmDessert Break in the Exhibit Hall with Poster Viewing (Sponsorship Opportunity Available)

THE CHARGING EXPERIENCE

1:00 pm

Chairperson's Remarks

Jeff Samalot, Public Network Product Manager, Electrify America

1:05 pm

Addressing Charging Reliability and User Experience

Benny Varghese, PhD, Research Engineer, Energy Storage & Advanced Transportation, Idaho National Laboratory

Charging reliability is crucial for the widespread adoption of electric vehicles. A reliable charging infrastructure ensures that EV owners can charge their vehicles without encountering major issues, which is essential for building consumer confidence and reducing range anxiety. Consistent and dependable charging experiences enable former internal combustion vehicle owners to seamlessly transition to electric vehicles. This is a key challenge for the EV market as a whole and will require collaborative efforts to enhance current levels of charging infrastructure reliability. The presentation will provide an overview of the ChargeX multi-lab industry consortium and its efforts to address public EV charging reliability. 

1:25 pm

Innovative Fundamentals for EV Charging Destinations

Richard Osuch, CEO & Founder, My EV Charger, LLC

The EV Revolution is here along with a growing demand for EV charging infrastructure across the nation. To meet this demand, it is essential to understand the key elements and challenges of developing an EV charging destination. This presentation will explore infrastructure development, including: power constraints, layout considerations, equipment selection, installation challenges, and activation protocol. The importance of training as well as maintenance and customer support will also be discussed.

1:45 pm

Off-Grid Charging Infrastructure: An Overview of Key Technologies and Developments

Mika Takahashi, Technology Analyst, Electric Vehicle Research, IDTechEx

As EV uptake increases, how can we ensure that the grid can cope? Replacing hydrocarbons with electricity as fuel requires unprecedented expansion of the utility grid, and delays to these upgrades risk becoming a bottleneck to EV adoption. Bypassing the grid entirely is an exciting alternative, and in this talk, IDTechEx explores some of the key enabling technologies and strategies that allow EV charging in grid-constrained scenarios.

2:05 pm MODERATED Q&A:

Session Wrap-Up

PANEL MODERATOR:

Jeff Samalot, Public Network Product Manager, Electrify America

PANELISTS:

Benny Varghese, PhD, Research Engineer, Energy Storage & Advanced Transportation, Idaho National Laboratory

Richard Osuch, CEO & Founder, My EV Charger, LLC

Mika Takahashi, Technology Analyst, Electric Vehicle Research, IDTechEx

2:20 pmRefreshment Break in the Exhibit Hall with Poster Viewing (Sponsorship Opportunity Available)

ADVANCES IN FAST CHARGING & IMPACTS ON THE GRID

2:55 pm

Chairperson's Remarks

Michael Maten, Director, EV Policy & Regulatory Affairs, General Motors

3:00 pm

Impact of Charging Infrastructure on the Grid

Anusha Pillay, Product Manager - Busways & Busplugs for Datacenters, Electrical Products, Siemens

The rapid rise of electric vehicles (EVs) has intensified global demand for charging infrastructure, presenting both challenges and opportunities for electricity grids. This speech examines EV charging's impact on grid stability, load management, and efficiency across technical, economic, and regulatory realms. It addresses distribution network strains from heightened peak demand and potential grid congestion during peak periods. The integration of smart grid technologies and renewable energy sources, including advanced metering, demand response initiatives, and battery storage, is explored as essential strategies to alleviate these pressures and optimize grid performance amid evolving energy landscapes.

3:20 pm

EV Grid Integration: Emerging Challenges and Potential Solutions

Jubair Yusuf, PhD, Senior R&D S&E Electrical Engineer, Sandia National Laboratories

Electric vehicles (EV) will encompass many of the vehicles in the upcoming days, and the inability to charge them sufficiently can accelerate the damages during catastrophic scenarios. This session will analyze the emerging challenges of the integration of electrified transport into power systems during emergencies, considering both grid and mobility challenges, and present solutions to mitigate these impacts. The presenter will cover a range of challenges and solutions for different stakeholders, such as the power grid, transportation networks, and EV owners.

3:40 pm Using Electrodynamics and Custom Waveforms to Lower Voltage Rise, Improve Charge Times, and Reduce Damage in EV Cells

Daniel Higgs, Director, Revenue, Iontra Inc.

This presentation will show how custom waveform charging of larger capacity pouch cells can result in faster charging and less damage. We'll demonstrate how lower voltage rises can be achieved with charging that is "tuned into" the battery cell. This work is the initial data from a long-term project with the ultimate goal of faster DC charging for EV packs. We'll also touch on some concepts of electrodynamics, an often-overlooked, yet critical component to understanding how best to charge batteries.

4:00 pm MODERATED Q&A:

Session Wrap-Up

PANEL MODERATOR:

Michael Maten, Director, EV Policy & Regulatory Affairs, General Motors

PANELISTS:

Anusha Pillay, Product Manager - Busways & Busplugs for Datacenters, Electrical Products, Siemens

Jubair Yusuf, PhD, Senior R&D S&E Electrical Engineer, Sandia National Laboratories

Daniel Higgs, Director, Revenue, Iontra Inc.

4:15 pm

Delivering Critical Power and Fast Charging in Cold Climates

Eric Rountree, PhD, CEO, FastLion Energy

Across the temperature range that lithium-ion batteries must operate, their power output and charge acceptance changes by 1000-fold. This has traditionally been viewed as a drawback. We have flipped the script and begun using this paradigm as a tool to deliver arctic fast charging and low-cost, high-power output batteries. In this talk, we will present how we have accomplished this and how you can implement the same.

4:35 pm

Battery Management for Fast-Charging Lithium-Metal Batteries

Brian Sisk, PhD, CTO, Sepion Technologies

Despite a clear energy density advantage, lithium-metal batteries have been delayed from the market due to numerous challenges, including safety, cycle life, power, cost, and difficulty in vehicle-level management.  Many of the approaches used to suppress potentially dangerous dendrites—namely, solid-state electrolytes—often limit fast charging, which is critical to further EV adoption. These challenges are exacerbated by typical test profiles that focus on constant-current cycling and full-depth cycling. By failing to incorporate dynamics, defect reversibility, and seed-layer protection that would naturally be present in actual vehicle usage, simplistic test profiles may unfairly show degradation in lithium-metal batteries that does not occur to the same extent in practice. In this presentation, we present approaches to the improvement of fast-charging via management of lithium inventory in lithium-metal batteries, including material-level improvements, BMS-level strategies, and vehicle-relevant solutions.

4:55 pm

Advanced Lithium-ion Battery Fast Charging: Enhancing Performance, Longevity, and Safety for Electric Vehicles

Vallabha Rao Rikka, PhD, Research Scientist IV, UL Research Institutes

Range anxiety in EV owners can be mitigated by increasing driving range or reducing lithium-ion battery (LIB) charging time. Our research developed an optimal fast-charging method that utilizes full energy density in 15 minutes by mitigating lithium plating and transition metal dissolution at 100% SOC. This approach doubled the cycle life compared to conventional protocols. Our study introduces an LIB charging protocol offering longer driving ranges, quicker charging times, and the potential for safer EV battery packs.

5:15 pm

1500 V DC for Next Generation E-Mobility?!

Reik Laubenstein, Sr Engineer, High Voltage Battery Systems, IAV Automotive Engineering Inc

Fast charging is key to increasing EV attractiveness and acceptance. This presentation explores high system voltage levels, such as 1500 V, for efficient charging and compact design. Challenges include safety requirements, partial discharge, and higher costs for new power modules. IAV analyzes optimal voltage levels for various applications, future energy grids, and drive train topologies. Key performance indicators like efficiency, cost, packaging, mass, and user benefits are discussed to understand trade-offs and benefits.

5:35 pm MODERATED Q&A:

Session Wrap-Up

PANEL MODERATOR:

Michael Maten, Director, EV Policy & Regulatory Affairs, General Motors

PANELISTS:

Eric Rountree, PhD, CEO, FastLion Energy

Brian Sisk, PhD, CTO, Sepion Technologies

Vallabha Rao Rikka, PhD, Research Scientist IV, UL Research Institutes

Reik Laubenstein, Sr Engineer, High Voltage Battery Systems, IAV Automotive Engineering Inc

5:55 pmNetworking Reception in the Exhibit Hall with Poster Viewing

7:00 pmClose of Day

Wednesday, December 11

7:30 amRegistration and Morning Coffee

7:45 amInteractive Breakout Discussions

Interactive Breakout Discussions are informal, moderated discussions with brainstorming and interactive problem-solving, allowing participants from diverse backgrounds to exchange ideas and experiences and develop future collaborations around a focused topic.


TABLE 1: Innovations in Recycling Battery Materials & Second Life
Moderator: Steve Sloop, PhD, President, OnTo Technology LLC 


TABLE 2: Li-ion NMC Fast Charging New Cells for E-Mobility
Moderator: Shmuel De-Leon, CEO, Shmuel De-Leon Energy Ltd.


TABLE 3: Silicon Anodes and Cells
Moderator: Benjamin Park, PhD, Founder & CTO, Enevate 


TABLE 4: Battery Pack System Cost and Safety – Will Future xEV Battery Packs Increase in Complexity or Simplify and How Will Cost and Safety Be Impacted?
Moderator: Kevin Konecky, Battery and Energy Storage Systems Consultant, Total Battery Consulting


TABLE 5: Production Supply and Sustainability of a North American Supply Chain
Moderator: Rob Privette, Business Development Manager, North America, Umicore 


TABLE 6: Battery Passport, CO2 Footprint & Lifetime Warranty – How Is the Implementation of the Battery Regulation Legislation Going? 
Moderator: Cameron Chase, Director, Business Development, Systems Engineering, NXP Semiconductors


TABLE 7: Battery Testing & Aging
Moderator: Gerald Sammer, PhD, Principal Business Development Manager, AVL List GmbH


TABLE 8: Battery AI
Moderator: Weihan Li, Research Group Leader, RWTH Aachen University


TABLE 9: Battery Management Systems
Moderator: Stefan Goede, CTO, Co-Founder, Munich Electrification GmbH


TABLE 10: Lithium-Sulfur Batteries
Moderator: Rob Murano, Senior Director of Product Development & Commercialization, Coherent


TABLE 11: Solid-State Batteries
Moderator: Kevin Wujcik, PhD, CTO, R&D, Blue Current Inc.


TABLE 12: Inactive Materials: Developments in Current Collectors, Separators and Electrolytes
Moderator: Sam Jaffe, Business Development, Addionics


TABLE 13: Battery Electrolytes: Materials, Developments and Manufacturing
Moderator: Carl Thoemmes, Senior Manager, Orbia Fluor & Energy Materials


TABLE 14: Advanced Battery Opportunities, Challenges and Co-Opetition for the United States
Moderator: Adam Carpenter, Marketing Director & Sales Manager, Enpower Greentech

STANDARDIZATION & IMPLEMENTATION

9:05 am

Chairperson's Remarks

Anusha Pillay, Product Manager - Busways & Busplugs for Datacenters, Electrical Products, Siemens

9:10 am

Standards Development Organizations Are Actively Shaping Requirements for Electric Transportation

Ralph Troute, Principal Engineer, Ralph Troute Consulting

Standards Development Organizations (SDOs) are critical in ensuring the next generation of electric transportation is dependable and safe. Recent developments and guidelines from organizations such as ANSI, the DOE, NREL, and the ChargeX Consortium are continuing to shape the evolution of ZEV infrastructure. This presentation will discuss the key SDOs in electric transportation, recent changes in electric transportation standards, effects on the supply chain, and current challenges and future trends.

9:30 am

Improving the Fleet Infrastructure Timeline—Regulations and Public and Private Factors

Leslie Goodbody, Engineer, California Air Resources Board

CARB has zero-emission regulations in place for heavy-duty trucks and buses and is exploring zero-emission regulations for off-road vehicles and equipment. While OEMs can produce and deliver zero-emission trucks and buses, establishing charging infrastructure for large fleets has been challenging. This talk will focus on factors causing infrastructure project delays and what the public and private entities are doing to improve the pace and timing of charging infrastructure installations.

9:50 am MODERATED Q&A:

Session Wrap-Up

PANEL MODERATOR:

Anusha Pillay, Product Manager - Busways & Busplugs for Datacenters, Electrical Products, Siemens

PANELISTS:

Ralph Troute, Principal Engineer, Ralph Troute Consulting

Leslie Goodbody, Engineer, California Air Resources Board

10:25 amCoffee Break in the Exhibit Hall with Poster Viewing (Sponsorship Opportunity Available)

PLENARY KEYNOTE

10:55 am

Chairperson's Remarks

Craig Wohlers, General Manager, Cambridge EnerTech

11:00 am

How GM Is Driving Battery Development and Enabling an All-EV Future

Kurt Kelty, Vice President, Battery Cell & Pack, General Motors

GM has established a foundation to accelerate the investment in and development of battery technology with a robust supply chain to support its growth over the next decade. In this talk, Kurt will discuss GM’s strategies for investing in new technologies and how its in-house capabilities enhance those efforts, with an overview and rationale behind key investments made to date. He will also provide insights on the company’s approach and significant milestones moving forward.

11:20 am

Steps to Increase EV Sales with V2G Enabled Battery Packs

Anil Paryani, Executive Engineering Director, Advanced EV Program, Ford

Electricity prices are rising faster than gasoline. Simultaneously, clean solar energy is becoming available but remains underutilized. EV sales growth is flat. Why not charge EVs with excessive solar and then support the grid in times of challenge? Government policy and battery cycle life hinder the rollout of existing vehicle-to-grid (V2G) technology. This paper explores necessary electricity price changes and battery cycle life requirements needed to increase EV sales growth.

11:40 am

How Redwood Materials Is Building a Sustainable Battery Supply Chain

Colin Campbell, CTO, Redwood Materials

Redwood Materials is building a domestic supply chain for battery materials that reduces the environmental impact, costs, and supply chain risks of lithium-ion batteries. With the rise of electric vehicles and clean energy technologies comes both a challenge and opportunity to recover these materials, which can be nearly infinitely reused, to sustainably build tomorrow’s lithium-ion batteries. In his talk, Colin will discuss Redwood’s technology and commercial strategy, highlighting the company’s Nevada campus which today is recycling the equivalent of 250,000 EVs worth of material a year and manufacturing cathode active material in the U.S. for the first time.

12:00 pm MODERATED Q&A:

Session Wrap-Up

PANEL MODERATOR:

Craig Wohlers, General Manager, Cambridge EnerTech

PANELISTS:

Kurt Kelty, Vice President, Battery Cell & Pack, General Motors

Anil Paryani, Executive Engineering Director, Advanced EV Program, Ford

Colin Campbell, CTO, Redwood Materials

12:15 pmRoaming Networking Lunch in the Exhibit Hall

1:15 pmDessert Break in the Exhibit Hall with Poster Viewing (Sponsorship Opportunity Available)

2:00 pmClose of Conference






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Battery Chemistries for Automotive Applications - Part 1
Battery Chemistries for Automotive Applications - Part 2