Cambridge EnerTech’s

EV Technology for Heavy-Duty Applications

Commercializing Advanced High-Energy Batteries and Infrastructure for HEVs

December 10-11, 2024

 

Monday, December 9

7:00 amRegistration Open until 4:30 pm

8:30 am- 4:30 pm Conference Tutorials

Choose from 16 tutorials to maximize your networking and educational opportunities.

Tuesday, December 10

7:30 amRegistration and Morning Coffee

HEAVY-DUTY MARKET EXPANSION

8:30 am

Organizer's Remarks

Craig Wohlers, General Manager, Cambridge EnerTech

8:35 am

Chairperson's Remarks

Julie Johnson, CEO, Joules Ventures

8:40 am

FEATURED PRESENTATION: Battery Safety in Commercial EVs: Innovations and Best Practices

Thomas Blazak, Chief Engineer, Proterra

With the rise of commercial EVs, battery safety and reliability are crucial. This presentation covers the latest innovations and best practices in battery safety, including advanced thermal management, robust software, enhanced safety materials, and thorough testing. Attendees will learn to effectively apply these technologies to create safe, reliable, and efficient battery packs at-scale.

9:00 am

Battery Technologies for Heavy-Duty Trucks

Jordan Loos, Senior Specialist, Battery Integration, Cummins Battery Systems North America

For Heavy duty trucks, OEMs have shown mixed interest in their cathode selection for BEV applications. In North America and Europe, some companies leveraging their passenger car battery development have chosen layered-oxide cathodes, whereas others have chosen phosphate technology. China boasts the highest use of heavy truck BEV’s, with phosphate technology being the predominant choice. At Accelera, we’re investigating both chemistries and have developed products utilizing both. For on-highway truck applications, we have chosen phosphates as the chemistry of choice. Here we‘ll discuss the advantages and disadvantages of these two popular technologies, and their associated future roadmaps.

9:20 am

Hyundai's Programs for North America, including ZEV Trucks

Jerome Gregeois, Director Commercial Vehicles Development, Hyundai-Kia America Technical Center

This presentation will focus on Hyundai's trucks and its North America-focus on Class 8 applications. In addition, battery applications in Korea will be reviewed.

9:40 am MODERATED Q&A:

Session Wrap-Up

PANEL MODERATOR:

Julie Johnson, CEO, Joules Ventures

PANELISTS:

Thomas Blazak, Chief Engineer, Proterra

Jordan Loos, Senior Specialist, Battery Integration, Cummins Battery Systems North America

Jerome Gregeois, Director Commercial Vehicles Development, Hyundai-Kia America Technical Center

10:00 amGrand Opening Coffee Break in the Exhibit Hall with Poster Viewing (Sponsorship Opportunity Available)

10:40 am

Design and Manufacturing of Commercial-Vehicle-Specific Battery Cells: A Requirements-Based Approach

Philip Stephenson, PhD, General Manager, PACCAR Technical Center

Heavy-duty electric trucks will continue to grow in breadth of application and market share in the coming years. Heavy-duty batteries are subject to long hours of use and harsh environmental conditions, with higher uptime expectations. Powertrain and battery weight and physical size are also key constraints. Functional safety, long life, and ability to be rapidly recharged are also requirements specific to battery cells for commercial vehicle applications.

11:00 am

Why and How Should School-Bus-Fleet Owners Plan for Battery End-of-Life Management

Vishant Kothari, Senior Manager, Electric School Bus Initiative, World Resources Institute

School buses are the fastest growing electric medium-heavy duty vehicle segment today, with nearly 12000 buses committed across 49 states. The serviceable life of electric batteries for school buses and other medium-heavy duty vehicles depends on many variables. For about the first eight years of service, batteries are mainly impacted by the local weather, the routes they run, the types of chargers they connect to, etc. At about the eight to ten-year mark, once the batteries reach end of useful life in the vehicle, they typically could have about 70-80% of its original capacity intact. How can we ensure these batteries are fully used, like in a second life application, refurbishment, and recycling? What are the scenarios fleet owners must consider addressing the “messy middle” of disassembly, testing and transportation of used batteries? Learn how to make the most of today’s vehicle procurement opportunity to address future challenges from WRI’s senior manager of school bus electrification and battery circularity.

11:20 am Multifunctional Material Solutions to Optimize Cell Performance and Pack Design

Fei Wang, R&D Manager, R&D, Saint Gobain

Inter cell materials are critical design components for batteries’ longevity and safety.  This talk will present the latest developments on multifunctional inter cell materials at Saint-Gobain Tape Solutions, with focus on mechanical cushioning for battery life extension and thermal runaway protection for safety.

11:40 am MODERATED Q&A:

Session Wrap-Up

PANEL MODERATOR:

Julie Johnson, CEO, Joules Ventures

PANELISTS:

Philip Stephenson, PhD, General Manager, PACCAR Technical Center

Vishant Kothari, Senior Manager, Electric School Bus Initiative, World Resources Institute

Fei Wang, R&D Manager, R&D, Saint Gobain

12:00 pmRoaming Networking Lunch in the Exhibit Hall

12:30 pmDessert Break in the Exhibit Hall with Poster Viewing (Sponsorship Opportunity Available)

HEAVY-DUTY MARKET EXPANSION

1:00 pm

Chairperson's Remarks

Jerome Gregeois, Director Commercial Vehicles Development, Hyundai-Kia America Technical Center

1:05 pm

Artificial Intelligence and Machine Learning for Optimizing Medium-/Heavy-Duty Electric Truck and Bus Fleets

Rajit Gadh, PhD, Professor, UCLA and Co-Founder, MOEV

As heavy-duty fleets of trucks and buses electrify, operators face challenges in managing EV charging, coordinating operations and managing high electric bills. Charging reliability and the need to redesign operations from ICE vehicles to EVs add complexity. This talk will discuss how AI and machine learning solve integration, cost, and reliability issues in EV operations.

1:25 pm

Achieving Emission Reductions in Heavy-Duty Fleets with Zero-Emission Vehicles

Leslie Goodbody, Engineer, California Air Resources Board

To address climate pollution and reduce the impacts of poor air quality on our most vulnerable populations, California has embarked on bold measures to increase adoption of zero-emission vehicles and equipment in many on- and off-road sectors. This talk will cover regulations in place and on the horizon that are compelling the adoption of zero-emission technology, and how the state is supporting it with incentives, financing, permitting assistance, and outreach.

1:45 pm

Navigating the EV Commercial Fleet Transition: Powering Infrastructure Where It's Needed

Julie Johnson, CEO, Joules Ventures

Embark on a dynamic exploration of the emerging EV transition sector, revealing its precision in delivering power where infrastructure is demanded. Delve into the complexities of where, what, and when, discovering the daily unfolding 'hows' that form the building blocks of a scalable future. Uptime, security, and health take center stage in this transformative journey, shaping the path toward a sustainable and resilient commercial fleet transition.

2:05 pm MODERATED Q&A:

Session Warp-Up

PANEL MODERATOR:

Jerome Gregeois, Director Commercial Vehicles Development, Hyundai-Kia America Technical Center

PANELISTS:

Rajit Gadh, PhD, Professor, UCLA and Co-Founder, MOEV

Leslie Goodbody, Engineer, California Air Resources Board

Julie Johnson, CEO, Joules Ventures

2:20 pmRefreshment Break in the Exhibit Hall with Poster Viewing (Sponsorship Opportunity Available)

3:00 pm

Market Trends and Outlook across MHD e-Mobility in 2024

Kevin Beaty, President, YUNEV LLC

This 2024 market update will cover key developments in commercial vehicle e-mobility, including market segment highlights and growth in H2 powertrains (and the implications for battery pack DVPR). We’ll review the US National Zero-Emission Freight Corridor Strategy, including its forecasted impact on MHD charging and H2 refueling infrastructure, and assess if the PC/LT shift towards HEVs/PHEVs will create a battery surplus to meet commercial vehicle demands through 2030. Finally, we will review our forecasts from last year's presentation and see how they compare with actual results for 2024.

3:20 pm

Global Battery Supply Chain Outlook for Heavy-Duty Applications

Gabrielle Aversa, Senior Research Analyst, Supply Chain and Technology, S&P Global Mobility

Auto Supply Chain & Technology’s Battery team in S&P Global Mobility will share its new proprietary market data and insights on global electric vehicle (EV) battery supply and demand, specifically in the heavy-duty market. Gabrielle will point out and discuss the unique challenges that face heavy-duty applications, and demonstrate how they are reflected in the market through the end of the decade.

INNOVATION IN HEAVY-DUTY EV APPLICATIONS

3:40 pm Manufacturing Processes and Equipment for Battery Electrodes: Past, Present and Future

Qiao SHI, Deputy General manager,Shangshui Smartech Ltd.

The development of processes and equipment for battery electrode manufacturing will be introduced, which is centering on the two main lines of "high efficiency and low energy consumption" for battery manufacturing. Besides, some electrode manufacturing principles will be explained, and what Shangshui have done and is being developing for the future electrode manufacturing will be introducted, including te high-solid-content electrode manufacturing and dry-electrode manufacturing.

4:00 pm MODERATED Q&A:

Session Wrap-Up

PANEL MODERATOR:

Jerome Gregeois, Director Commercial Vehicles Development, Hyundai-Kia America Technical Center

PANELISTS:

Gabrielle Aversa, Senior Research Analyst, Supply Chain and Technology, S&P Global Mobility

Kevin Beaty, President, YUNEV LLC

Qiao SHI, Deputy General manager,Shangshui Smartech Ltd.

4:15 pm

Extreme Fast-Charge Batteries for Heavy-Duty Applications

Brian Barnett, PhD, CTO, Nyobolt

For many heavy-duty applications, batteries must deliver very high-power discharge capability and a very large number of charge-discharge cycles. The IDEAL battery would provide these attributes and would also be capable of incredibly fast charge with minimal heat release, allowing almost constant up-time. Nyobolt is commercializing battery technology with the capability of fully charging in 5-10 minutes or less, with outstanding cycle life, for mining and material handling/robotic applications.

4:35 pm

Thermal Runaway Mitigation Strategies for Heavy-Duty Vehicles

Nicholas Faenza, PhD, Managing Engineer, Materials and Corrosion Engineering, Exponent

This presentation will provide an overview of advanced thermal runaway mitigation strategies applicable to energy storage systems in heavy-duty vehicles. The talk will begin with the fundamental mechanisms that cause thermal runaway propagation throughout a battery pack, then identify potential strategies to mitigate those hazards, and expand to include a discussion on the unique challenges and opportunities that can be incorporated into heavy-duty battery pack designs.

4:55 pm

How to Design, Build, Operate, Train, Maintain, and Scale-Up Your EV Bus Infrastructure for Long Term Success

Joshua Goldman, Senior Director of Sales, eMobility, ABM ATS

In this presentation, Mr. Goldman will discuss ABM's 10+ years of experience in vehicle electrification including recent case studies from New York City's MTA Transit Bus installations and the LAX 1200+ charger installation.  Also shared will be lessons learned from those experiences and over 30,000 port installations and how those are guiding ABM's future work in the design, installation, operation, training, and long-term maintenance of these medium and high-power charging depots for public and private fleets.   Mr. Goldman will also present how microgrids through ABM's subsidiary, ravenvolt, can support these stations using solar, batteries, and/or generators.

5:15 pm MODERATED Q&A:

Session Wrap-Up

PANEL MODERATOR:

Jerome Gregeois, Director Commercial Vehicles Development, Hyundai-Kia America Technical Center

PANELISTS:

Brian Barnett, PhD, CTO, Nyobolt

Nicholas Faenza, PhD, Managing Engineer, Materials and Corrosion Engineering, Exponent

Joshua Goldman, Senior Director of Sales, eMobility, ABM ATS

5:55 pmNetworking Reception in the Exhibit Hall with Poster Viewing

7:00 pmClose of Day

Wednesday, December 11

7:30 amRegistration and Morning Coffee

7:45 amInteractive Breakout Discussions

Interactive Breakout Discussions are informal, moderated discussions with brainstorming and interactive problem-solving, allowing participants from diverse backgrounds to exchange ideas and experiences and develop future collaborations around a focused topic.


TABLE 1: Innovations in Recycling Battery Materials & Second Life
Moderator: Steve Sloop, PhD, President, OnTo Technology LLC 


TABLE 2: Li-ion NMC Fast Charging New Cells for E-Mobility
Moderator: Shmuel De-Leon, CEO, Shmuel De-Leon Energy Ltd.


TABLE 3: Silicon Anodes and Cells
Moderator: Benjamin Park, PhD, Founder & CTO, Enevate 


TABLE 4: Battery Pack System Cost and Safety – Will Future xEV Battery Packs Increase in Complexity or Simplify and How Will Cost and Safety Be Impacted?
Moderator: Kevin Konecky, Battery and Energy Storage Systems Consultant, Total Battery Consulting


TABLE 5: Production Supply and Sustainability of a North American Supply Chain
Moderator: Rob Privette, Business Development Manager, North America, Umicore 


TABLE 6: Battery Passport, CO2 Footprint & Lifetime Warranty – How Is the Implementation of the Battery Regulation Legislation Going? 
Moderator: Cameron Chase, Director, Business Development, Systems Engineering, NXP Semiconductors


TABLE 7: Battery Testing & Aging
Moderator: Gerald Sammer, PhD, Principal Business Development Manager, AVL List GmbH


TABLE 8: Battery AI
Moderator: Weihan Li, Research Group Leader, RWTH Aachen University


TABLE 9: Battery Management Systems
Moderator: Stefan Goede, CTO, Co-Founder, Munich Electrification GmbH


TABLE 10: Lithium-Sulfur Batteries
Moderator: Rob Murano, Senior Director of Product Development & Commercialization, Coherent


TABLE 11: Solid-State Batteries
Moderator: Kevin Wujcik, PhD, CTO, R&D, Blue Current Inc.


TABLE 12: Inactive Materials: Developments in Current Collectors, Separators and Electrolytes
Moderator: Sam Jaffe, Business Development, Addionics


TABLE 13: Battery Electrolytes: Materials, Developments and Manufacturing
Moderator: Carl Thoemmes, Senior Manager, Orbia Fluor & Energy Materials


TABLE 14: Advanced Battery Opportunities, Challenges and Co-Opetition for the United States
Moderator: Adam Carpenter, Marketing Director & Sales Manager, Enpower Greentech

GRID-SCALE APPLICATIONS & MARKET EXPANSION

8:45 am

Chairperson's Remarks

Julie Johnson, CEO, Joules Ventures

8:50 am From Solid-state Battery to New Generation Platform by ProLogium.

Dr. Dmitry Belov, Chief Scientist, ProLogium Technology Co Ltd

From Solid-state Battery to New Generation Platform by ProLogium.

9:10 am

Energy-Storage Market Expansion in the US and Europe

Wolfgang Bernhart, Senior Partner, Automotive Competence Center, Roland Berger Strategy Consultants GmbH

The energy storage market in Europe is undergoing significant expansion, driven by increased demand for sustainable energy solutions. This presentation will look at innovative technologies and supportive policies that are fostering growth and positioning Europe as a key global player in advancing energy storage solutions.

9:30 am

Increasing Voltage Level in Heavy-Duty Commercial Trucking

Ahmed Ahmed-Fouad, Project Engineer, BEV Power Electronics, PACCAR

This presentation explores increasing the voltage level in commercial heavy-duty truck HV systems. We will showcase the benefits, such as improved efficiency, reduced thermal load, and increased design flexibility while enabling high-power charging. Furthermore, we will discuss the challenges, such as component design, availability, and safety considerations that are exacerbated as we push voltage levels higher in automotive applications.

9:50 am MODERATED Q&A:

Session Wrap-Up

PANEL MODERATOR:

Julie Johnson, CEO, Joules Ventures

PANELISTS:

Wolfgang Bernhart, Senior Partner, Automotive Competence Center, Roland Berger Strategy Consultants GmbH

Ahmed Ahmed-Fouad, Project Engineer, BEV Power Electronics, PACCAR

10:25 amCoffee Break in the Exhibit Hall with Poster Viewing (Sponsorship Opportunity Available)

PLENARY KEYNOTE

10:55 am

Chairperson's Remarks

Craig Wohlers, General Manager, Cambridge EnerTech

11:00 am

How GM Is Driving Battery Development and Enabling an All-EV Future

Kurt Kelty, Vice President, Battery Cell & Pack, General Motors

GM has established a foundation to accelerate the investment in and development of battery technology with a robust supply chain to support its growth over the next decade. In this talk, Kurt will discuss GM’s strategies for investing in new technologies and how its in-house capabilities enhance those efforts, with an overview and rationale behind key investments made to date. He will also provide insights on the company’s approach and significant milestones moving forward.

11:20 am

Steps to Increase EV Sales with V2G Enabled Battery Packs

Anil Paryani, Executive Engineering Director, Advanced EV Program, Ford

Electricity prices are rising faster than gasoline. Simultaneously, clean solar energy is becoming available but remains underutilized. EV sales growth is flat. Why not charge EVs with excessive solar and then support the grid in times of challenge? Government policy and battery cycle life hinder the rollout of existing vehicle-to-grid (V2G) technology. This paper explores necessary electricity price changes and battery cycle life requirements needed to increase EV sales growth.

11:40 am

How Redwood Materials Is Building a Sustainable Battery Supply Chain

Colin Campbell, CTO, Redwood Materials

Redwood Materials is building a domestic supply chain for battery materials that reduces the environmental impact, costs, and supply chain risks of lithium-ion batteries. With the rise of electric vehicles and clean energy technologies comes both a challenge and opportunity to recover these materials, which can be nearly infinitely reused, to sustainably build tomorrow’s lithium-ion batteries. In his talk, Colin will discuss Redwood’s technology and commercial strategy, highlighting the company’s Nevada campus which today is recycling the equivalent of 250,000 EVs worth of material a year and manufacturing cathode active material in the U.S. for the first time.

12:00 pm MODERATED Q&A:

Session Wrap-Up

PANEL MODERATOR:

Craig Wohlers, General Manager, Cambridge EnerTech

PANELISTS:

Kurt Kelty, Vice President, Battery Cell & Pack, General Motors

Anil Paryani, Executive Engineering Director, Advanced EV Program, Ford

Colin Campbell, CTO, Redwood Materials

12:15 pmRoaming Networking Lunch in the Exhibit Hall

1:15 pmDessert Break in the Exhibit Hall with Poster Viewing (Sponsorship Opportunity Available)

2:00 pmClose of Conference






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Battery Chemistries for Automotive Applications - Part 1
Battery Chemistries for Automotive Applications - Part 2