2023 Archived Content

Cambridge EnerTech’s

xEV Battery Technology, Application, and Market

Driving the Future Growth of Electric Vehicles Globally

December 13-14, 2023



With the significant expansion of vehicle electrification across the globe, automakers are scrambling to develop the vehicles that will not only meet the upcoming stringent emission regulations, but also attract customers and provide viable financial return. In addition, to meet the automakers' requirements, the industry must deliver on lower costs, higher energy densities, fast charging, as well as safety and durability. This conference will address the trends, challenges, and opportunities that will drive future growth and how the key players are achieving success.

Wednesday, December 13

Registration Open7:45 am

Organizer's Welcome Remarks2:00 pm

Craig Wohlers, Executive Director, Conferences, Cambridge EnerTech

xEV MARKET EXPANSION

2:05 pm

Chairperson's Remarks

Dee Strand, PhD, CSO, R&D, Wildcat Discovery Technologies, Inc.

2:10 pm

Lithium-Metal Battery Technology for EV Application: From Material Selection to Cell Design

Mei Cai, Director, Battery Cell Systems Research Lab, General Motors Global R&D Center

Li-metal battery technology has been systematically investigated including electrode, separator, electrolyte, cell design, as well as cell manufacture process. In this talk, we would like to first share our perspectives on the development of lithium-metal batteries. We will then discuss the principle and logic for the cell material selection, cell component integration, as well as the overall cell design with supporting data from both the material and cell-level evaluation.

2:30 pm

Fast Charging—Pathways Revisited

Tobias Glossmann, Principal Systems Engineer, HV Battery Research and Test Lab, Mercedes-Benz Research and Development North America

Fast-charging is a critical enabler for the adoption of electric transportation. Unfortunately, batteries with higher rate capability are often more expensive, having a negative effect on profitable EV business. In this talk, we take a broader look at new Li-ion developments, beyond Li-ion technology, as well as system considerations that offer different approaches and a positive perspective on the future of fast-charging EVs.

2:50 pm

Lithium-ion and beyond: Challenges in Integrating the Next Generation of Battery Cell Technologies into Stellantis Vehicles

Carrie Okma, Head of Lithium Ion Modules & Cell Product Release & Validation Center, Stellantis

Requirements for battery cells to be used in electric vehicles range from the obvious to the subtle. A description of these requirements will be provided and then compared to the developmental status of a spectrum of next-generation lithium-ion and beyond-lithium-ion chemistries.

3:10 pm MODERATED Q&A:

Session Wrap-Up

PANEL MODERATOR:

Dee Strand, PhD, CSO, R&D, Wildcat Discovery Technologies, Inc.

PANELISTS:

Mei Cai, Director, Battery Cell Systems Research Lab, General Motors Global R&D Center

Tobias Glossmann, Principal Systems Engineer, HV Battery Research and Test Lab, Mercedes-Benz Research and Development North America

Carrie Okma, Head of Lithium Ion Modules & Cell Product Release & Validation Center, Stellantis

Refreshment Break in the Exhibit Hall with Poster Viewing (Sponsorship Opportunity Available)3:25 pm

4:10 pm

Battery Degradation Mechanisms at High SOC & Elevated Temperature

Frederik Morgenstern, Senior Battery Technology Engineer, BMW Group

This presentation will describe BMW’s view of the role that different cell designs and chemistries can play in designing batteries for diverse EV applications. Specifically, the impact of cell design and charging protocol optimization on battery lifetime (calendar and cycle aging) will be discussed. Key challenges will be addressed with examples from BMW research projects.

4:30 pm

Accelerating Battery Development with Platform Technologies

Huaxin Gong, PhD, Senior Cell Design Engineer, Rivian

Battery technologies are typically developed with a specific use-case and business-case in mind. However, taking an integrated approach to requirements definition, concept iteration, and validation may allow for more innovative design and manufacturing solutions. We explore the use of platform technologies in the laboratory, in prototyping, and in data analysis to hasten development cycles.

4:50 pm Advanced Battery Sensing for Early Detection of Battery Thermal Runaway Events

Chavonne Yee, Director, Standards and Regulations, Electrification, Sensing & Safety Technologies, Honeywell

A Thermal Runaway event is a serious safety issue. Government around the globe such as China & India are enacting stringent regulations of a 5-minute thermal runaway event warning.  Early detection of battery degradation indicative of pending thermal runaway provides additional time for battery system level countermeasures.

5:10 pm Liquefied Gas Electrolyte for Next-Generation Li-Ion Batteries

Cyrus Rustomji, Co-Founder & Chief Science Officer, South 8 Technologies

South 8 Technologies has developed a novel Liquefied Gas Electrolyte (LiGas®) to power the next generation of Lithium-ion batteries and advance the world’s clean energy future. The team is the first to develop and commercialize a novel, patented LiGas® for next-generation Lithium batteries. Due to its low viscosity and freezing point, this unique ability allows EVs to maintain driving range in cold weather. In this talk, you will find LiGas®' possibilities.

5:30 pm MODERATED Q&A:

Session Wrap-Up

PANEL MODERATOR:

Dee Strand, PhD, CSO, R&D, Wildcat Discovery Technologies, Inc.

PANELISTS:

Frederik Morgenstern, Senior Battery Technology Engineer, BMW Group

Huaxin Gong, PhD, Senior Cell Design Engineer, Rivian

Chavonne Yee, Director, Standards and Regulations, Electrification, Sensing & Safety Technologies, Honeywell

Close of Day5:50 pm

Thursday, December 14

Registration and Morning Coffee8:30 am

Organizer's Remarks9:20 am

Craig Wohlers, Executive Director, Conferences, Cambridge EnerTech

xEV MARKET EXPANSION

9:25 am

Chairperson's Remarks

Tobias Glossmann, Principal Systems Engineer, HV Battery Research and Test Lab, Mercedes-Benz Research and Development North America

9:30 am Solutions for a Sustainable and Circular Battery Economy

John Cooley, Founder, Chief Products Officer, Nanoramic Laboratories

Growth in battery demand for EV's and stationary applications, coupled with legislation and overall sustainability goals promoting circular economies, motivate rapidly deployable battery technologies with advantages in sustainability, cost and performance.  Neocarbonix lithium-ion batteries are an important example of scalable technology that addresses these needs from a technology and a business model standpoint.  Commercialization updates, aspects of circularity and implications for sustainability will be discussed.

9:50 am

Toyota Prius Hybrid Electric Vehicle (HEV) and Prius Prime Plug-in Hybrid Electric Vehicle (PHEV) Improvements

Tina Singh, Principal Engineer, Sustainability & Regulatory Affairs, Toyota Motor North America

Toyota Prius Hybrid Electric Vehicle (HEV) and Prius Prime Plug-in Hybrid Electric Vehicle (PHEV) ImprovementsWe will explore improvements of the new Toyota Prius HEV and Prius Prime PHEV. Both include a more powerful and efficient hybrid powertrain, a more spacious interior, and a more stylish and aerodynamic exterior compared to prior models. Additionally, Toyota is also providing a wider range of advanced safety features, a higher-capacity battery pack and more efficient battery management system. The Prime also features a longer electric-only range. These vehicles' improvements offer a more fuel-efficient and sustainable way of transportation, making the them popular with consumers.

10:10 am Optimizing Total Cost of Ownership of EV Battery Test Facilities

Jim Duffy, EV & Powertrain Business Development Manager, Automotive and Energy Solutions (AES) Group, Keysight Technologies

With shifting gear toward electric vehicles, automakers and battery manufacturers are facing the challenge to develop reliable products which will be introduced to the market quickly. Energy consumption can add-up and reach limits of available power from the grid. Choosing a flexible and innovative test strategy can reduce investment and overall costs during operation.

10:30 am MODERATED Q&A:

Session Wrap-Up

PANEL MODERATOR:

Tobias Glossmann, Principal Systems Engineer, HV Battery Research and Test Lab, Mercedes-Benz Research and Development North America

PANELISTS:

Tina Singh, Principal Engineer, Sustainability & Regulatory Affairs, Toyota Motor North America

Jim Duffy, EV & Powertrain Business Development Manager, Automotive and Energy Solutions (AES) Group, Keysight Technologies

Coffee Break in the Exhibit Hall with Poster Viewing10:45 am

11:50 am

Computational Material Science in Advancing Battery Development

Balachandran Radhakrishnan, Principal Researcher, Nissan USA

Secondary batteries development has come a long way, having found applications in small electronic devices in its early stages, to powering the next revolution in automobile industry. While the initial stages of the development were fueled by rigorous and painstakingly long experiments, computational material science has been paving the way in accelerating the recent advances in batteries. In this talk, I will focus the role of computations in Nissan's R&D efforts.

12:10 pm

Safety First in Second-Life Battery Energy Storage Systems: A Wholistic Value-Chain Approach to Maximizing System Performance and Minimizing Operational Risk for Energy Storage Systems Utilizing First- and Second-Life Batteries

Jeremy Bedine, Product Head, Volvo Energy

This talk will provide a high-level overview of the BESS product lifecycle, and it will lay out the total value chain from design and development, site engineering and deployment, digitization, remote monitoring, field service, and asset management. It will illustrate how safety and risk management are woven into each of these value-chain components.

12:30 pm

Electrochemical Impedance Spectroscopy in Electric Vehicles: A Review of Applications and Practical Challenges

Mahdi Alavi, PhD, Battery State Estimation Engineer, Stellantis

Yasaman Masoudi, Engineer, BMS Algorithm, Stellantis

Electrochemical Impedance Spectroscopy (EIS) is a frequency-based characterization method with wide applications, including batteries, fuel cells, medicine, material characterization, and corrosion. Despite the promising advantages, adoption of EIS technique in electric vehicles (EVs) comes with challenges. For example, conventional laboratory-based EIS setups are utilized standalone and offline, whereas in EVs, onboard implementation is of interest. Moreover, the battery should be excited at linear mode utilizing a small current, and therefore higher noise levels in EVs complicate EIS measurement. This talk first, reviews the EIS EV applications, and second, showcases the above-mentioned practical challenges based on evidence.

12:50 pm MODERATED Q&A:

Session Wrap-Up

PANEL MODERATOR:

Tobias Glossmann, Principal Systems Engineer, HV Battery Research and Test Lab, Mercedes-Benz Research and Development North America

PANELISTS:

Balachandran Radhakrishnan, Principal Researcher, Nissan USA

Jeremy Bedine, Product Head, Volvo Energy

Mahdi Alavi, PhD, Battery State Estimation Engineer, Stellantis

Yasaman Masoudi, Engineer, BMS Algorithm, Stellantis

Networking Lunch (Sponsorship Opportunity Available)1:05 pm

Dessert Break in the Exhibit Hall with Poster Viewing - Last Chance for Viewing (Sponsorship Opportunity Available)2:00 pm

INNOVATIONS IN BATTERIES FOR xEVs

2:30 pm

Chairperson's Remarks

Jeremy Bedine, Product Head, Volvo Energy

2:35 pm

Progress in Liquid Electrolyte Development for Lithium-Metal Anodes

Dee Strand, PhD, CSO, R&D, Wildcat Discovery Technologies, Inc.

This talk will discuss progress in performance of liquid electrolytes for use with lithium-metal anodes. Rapid capacity fade and electrolyte consumption can occur with liquid electrolyte cells that contain lithium-metal anodes. However, these problems can be mitigated with advanced formulations. The effect of cycling protocol can also be quite dramatic and will be reviewed in this presentation.

2:55 pm

Fast Charging of Lithium-ion Batteries: Pitfalls and Possibilities

Daniel P. Abraham, PhD, Senior Materials Scientist, Argonne National Laboratory

State-of-the-art lithium-ion batteries (LIBs) can be fully charged in about 1h with minimal degradation in cell performance. However, full charging over shorter durations causes irreversible damage to the battery via losses in the mobile Li-ion inventory (capacity fade) and resistance increase (power fade). This presentation will describe reasons for this performance loss and illustrate efforts to enhance the charging ability of LIBs through material and electrode modifications.

3:15 pm Li-ion Battery Pack Optimization: A Key to Improving Electric Vehicle Safety

Anurodh Tripathi, PhD, Business Development Manager, Chemical, Parker LORD

The use of lithium-ion batteries in more devices from smartphones to EVs has significantly increased their energy density, providing device increased performance and longevity. However, the high energy density of these batteries also makes them susceptible to thermal runaway and other hazards, leading to safety issues for drivers and passengers of electric vehicles. To mitigate these battery safety hazards, various strategies are employed often together, including battery cell chemistry optimization, cell design improvements, better thermal management, use of advanced materials in battery packaging, and sophisticated battery management systems. This talk will provide an overview of EV battery safety, including the types of batteries and their hazards, the causes of battery failures, solutions for battery safety and the strategies for preventing or mitigating battery thermal events.

3:35 pm MODERATED Q&A:

Session Wrap-Up

PANEL MODERATOR:

Jeremy Bedine, Product Head, Volvo Energy

PANELISTS:

Dee Strand, PhD, CSO, R&D, Wildcat Discovery Technologies, Inc.

Daniel P. Abraham, PhD, Senior Materials Scientist, Argonne National Laboratory

Anurodh Tripathi, PhD, Business Development Manager, Chemical, Parker LORD

Networking Refreshment Break3:50 pm

4:00 pm

Overcoming the Barrier of Deploying Second-Life EV Batteries for Storage Applications

Chris Mi, PhD, Fellow, IEEE & SAE; Distinguished Professor, San Diego State University

The number of electric vehicles is growing rapidly, and so are retired batteries. The batteries are costly in production and recycling. Handling retired EV batteries is thus important for both the economy and the environment. DOE and CEC have funded multiple projects to promote second-life EV batteries (SLBs) in storage applications. However, deploying SLBs will encounter serious issues, such as lifetime, cost, safety, liability, and regulations. This talk will discuss the result of a recent CEC-funded project, including the aging mechanism, charge/discharge methods, thermal management, cell/pack balancing, energy management, policy, standards, and fire codes related to energy storage systems using second-life EV batteries.

4:20 pm

2-Phase Immersion Cooling System for Thermoplastic Battery Enclosures to Reduce Climate-Related Driving Range Variation

Gero Mimberg, Manager Thermal Systems, Kautex Textron GMBH

As an enabling technology for fast charging, the implementation of 2-phase immersion cooling, where the traction battery serves as an evaporator in a refrigeration process. The 2-phase immersion cooling enables very high heat transfer rates of measured 3400 W/m^2*K and, at the same time, maximum temperature homogeneity within the battery pack at optimal battery operating temperature. Thus, heat loads at charging rates of more than 6C can be safely and permanently managed by the battery thermal system. In addition, 2-phase immersion cooling has been shown to be a useful measure in preventing the progression of thermal events

4:40 pm MODERATED Q&A:

Session Wrap-Up

PANEL MODERATOR:

Jeremy Bedine, Product Head, Volvo Energy

PANELISTS:

Chris Mi, PhD, Fellow, IEEE & SAE; Distinguished Professor, San Diego State University

Gero Mimberg, Manager Thermal Systems, Kautex Textron GMBH

Close of Conference4:55 pm






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